Geothermal & Heat Pump Wells
Drilling for energy — ground source heat pumps, direct-use geothermal, and dual-purpose water-energy wells.
Why Geothermal?
The ground maintains a nearly constant temperature (10-16°C / 50-60°F) at depths below 3-6 m, regardless of surface weather. Ground-source heat pump (GSHP) systems exploit this thermal stability to provide heating, cooling, and hot water at 300-500% efficiency — for every 1 kW of electricity consumed, 3-5 kW of thermal energy is delivered.
System Types
Closed-Loop Systems
A continuous loop of pipe (typically HDPE) circulates a heat-transfer fluid (water or water-antifreeze mix) through the ground. No direct contact between the fluid and the aquifer.
- Vertical closed loop: U-bend pipes installed in boreholes 50-200 m deep, 3-6 m spacing — minimal land area required
- Horizontal closed loop: Pipes buried 1.5-2.5 m deep in trenches 200-600 m long — requires ample land
- Slinky loop: Coiled pipe in shorter trenches — higher heat exchange per meter of trench
- Pond/lake loop: Submerged coils in a water body — excellent heat transfer, lowest cost
| System | Depth | Land Needed | Cost ($/ton) | COP |
|---|---|---|---|---|
| Vertical closed loop | 50-200 m | Minimal | $15,000-30,000 | 3.5-5.0 |
| Horizontal closed loop | 1.5-2.5 m | 400-800 m² | $10,000-20,000 | 3.0-4.5 |
| Slinky loop | 1.5-2.5 m | 200-400 m² | $12,000-22,000 | 3.2-4.8 |
| Pond loop | Surface | Pond required | $8,000-15,000 | 4.0-5.5 |
| Open loop | Aquifer depth | Well pair | $10,000-25,000 | 3.5-5.0 |
Open-Loop Systems
Groundwater is pumped directly from an aquifer, passed through a heat exchanger, and returned to the aquifer via an injection well or surface discharge.
- Requires: Adequate aquifer yield (≥5 L/s), suitable water quality (low iron, no hardness scaling)
- Advantages: Higher efficiency than closed-loop, no antifreeze needed, simpler installation
- Challenges: Water quality treatment, discharge permits, aquifer sustainability
- Typical setup: Two wells — extraction well upgradient, injection well downgradient
Dual-Purpose Wells
Single well providing both domestic water supply and geothermal heating/cooling:
- Standing column well: Water circulates in a tall column — provides both heat exchange and water supply
- Thermal well: Heat exchanger co-located with water supply pump
- Energy pile: Heat exchange loops embedded in structural foundations (bridge piers, building piles)
Thermal Conductivity Testing
Before sizing a geothermal system, thermal response tests (TRT) measure ground thermal properties:
- Thermal conductivity (k): 1.5-6.0 W/m·K depending on rock/soil type
- Thermal resistivity: 1/k — important for backfill design
- Ground temperature profile: Measured during TRT — establishes baseline
- Test procedure: Circulate heated fluid at constant rate, measure temperature response over 24-72 hours
R_b = (T_fluid - T_ground) / (Q / L)
R_b = thermal resistance (m·K/W), T = temperature, Q = heat input (W), L = borehole length (m)
Ground Heat Extraction Rate:
q = 2π × k × (T_borehole - T_formation) / ln(r_outer / r_inner)
Granite: 2.5-4.0 W/m·K | Limestone: 2.0-3.5 | Sandstone: 1.5-4.2 | Shale: 1.0-2.5 | Clay: 0.8-1.8 | Soil (dry): 0.3-1.0 | Soil (wet): 1.0-2.5. Higher thermal conductivity = shorter boreholes = lower cost.
Drilling for Geothermal
Geothermal boreholes use similar equipment to water wells but with specific requirements:
- Borehole diameter: 100-150 mm (4-6") for residential, 150-200 mm for commercial
- Drilling method: Mud rotary or air rotary depending on formation
- Backfill (grout): Thermally enhanced grout (bentonite + sand) to maximize heat transfer
- Casing: Not required for closed-loop — U-bend pipes hang freely in borehole
- Depth: 50-200 m typical — determined by thermal load and TRT results
System Sizing
Geothermal system sizing depends on building thermal load, ground conditions, and climate:
- Peak heating load: Determines maximum borehole length needed
- Cooling load: May reduce borehole length if cooling-dominant (ground absorbs heat)
- Rule of thumb: 40-60 m of borehole per kW of heating load (vertical)
- Sizing software: GLHEPRO, EED,GroundLoop — use TRT data for accurate design
Geothermal systems typically achieve payback in 5-10 years through energy savings. Federal tax credits (30% in US) and utility rebates accelerate ROI. System lifespan: 25+ years for heat pump, 50+ years for ground loop.
Environmental Considerations
- Groundwater protection: Closed-loop systems have zero aquifer impact
- Open-loop regulations: Most jurisdictions require permits for extraction and injection
- Thermal plume: Injection water temperature must typically be within 10°C of ambient
- Cross-contamination risk: Proper well construction and setbacks prevent water quality issues
- Seismicity: GSHP systems operate at pressures too low to induce seismicity
Watch: Drilling Geothermal Wells for Heat Pumps
Complete process of drilling vertical ground loop wells for residential geothermal systems.
Watch on YouTube ↗