Desalination & Brackish Water Treatment

Technologies for converting saltwater and brackish groundwater into potable water.

Why Desalination?

As freshwater resources decline, desalination provides a climate-independent water source. The global desalination market produces over 100 million m³/day of freshwater from seawater and brackish sources.

Brackish vs Seawater

ParameterFreshwaterBrackishSeawater
TDS<1,000 mg/L1,000-10,000 mg/L35,000-45,000 mg/L
SourceAquifer, surfaceCoastal aquifer, inlandOcean, Gulf
RO pressureN/A10-25 bar55-80 bar
EnergyN/A1-3 kWh/m³3-6 kWh/m³
Cost$0.5-2/m³$1-3/m³$2-6/m³

Reverse Osmosis (RO) — Primary Technology

RO membranes reject 95-99% of dissolved salts under pressure:

  • Membrane types: Thin-film composite (TFC) — most common; cellulose acetate (legacy)
  • Configuration: Spiral-wound elements in pressure vessels — 6-8 elements per vessel
  • Array design: Multiple stages — first stage concentrate feeds second stage for higher recovery
  • Recovery rates: Brackish: 75-90% | Seawater: 40-50%
  • Energy recovery devices (ERDs): Capture pressure energy from concentrate stream — reduce energy 30-60%

RO System Components

  • Pre-treatment: multimedia filter → cartridge filter → antiscalant dosing — protects membranes
  • High-pressure pump: Supplies feed pressure — 15-25 bar (brackish), 55-80 bar (seawater)
  • Membrane array: Pressure vessels containing spiral-wound elements
  • Energy recovery: Pelton wheel, pressure exchanger, or turbocharger
  • Post-treatment: Remineralization (calcite contactor) → pH adjustment → disinfection
  • CIP system: Clean-in-place — chemical cleaning of membranes every 1-6 months

Energy Recovery Devices

ERDs are critical for seawater RO economics — they recover up to 98% of the energy in the concentrate stream:

  • Pressure exchanger (PX): Isobaric device — high-pressure concentrate pressurizes incoming feed (95-98% efficiency)
  • Turbocharger: Turbine driven by concentrate powers feed pump impeller (85-90% efficiency)
  • Pelton wheel: Pelton turbine driven by concentrate jet — generates electrical power (80-85%)
  • Impact on cost: ERDs reduce energy cost from $2.50/m³ to $0.50/m³ — make seawater RO viable

Brackish Water Desalination

Lower pressure requirements make brackish RO significantly cheaper than seawater RO:

  • Feed pressure: 10-25 bar (vs 60-80 bar for seawater)
  • Energy: 1-3 kWh/m³ (vs 4-6 kWh/m³ for seawater)
  • Membrane life: 5-7 years (vs 3-5 years for seawater membranes)
  • Common sources: Coastal aquifers, mining pit dewatering, agricultural drainage
  • Brine disposal: More concentrated than feed — disposal options depend on local regulations

Brine Disposal Options

  • Ocean outfall: Surface or diffuser discharge — must meet mixing zone regulations
  • Deep well injection: Into deep confined formation — isolated from freshwater
  • Evaporation ponds: Solar evaporation — land-intensive, suitable for arid regions
  • Crispification: Zero-liquid discharge (ZLD) — crystallizer produces solid salt
  • Brine mining: Extract valuable minerals (Li, Mg, K, NaCl) — turns waste into revenue

Small-Scale Desalination

  • Containerized RO: Pre-assembled in shipping containers — rapid deployment (2-4 weeks)
  • Community systems: 100-10,000 m³/day — powered by grid, diesel, or solar
  • Emergency units: 5-50 m³/day — mobile, rapid deployment for disaster response
  • Solar-powered RO: PV + battery or direct-drive — off-grid coastal communities
  • Brackish well systems: Treat local brackish aquifer — lower energy than seawater
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Global Desalination Leaders

Saudi Arabia (5.7 M m³/day), UAE (3.0 M), Israel (1.5 M), Spain (1.2 M), Australia (1.0 M). Israel's Sorek plant produces 624,000 m³/day at $0.58/m³ — the world's lowest seawater desalination cost.

Water Quality Considerations

  • Remineralization: RO permeate is corrosive — add calcium and alkalinity before distribution
  • Fluoridation: RO removes natural fluoride — may need post-treatment addition
  • Blending: Mix RO permeate with untreated brackish water to achieve target TDS
  • Mineral recovery: Opportunity to extract valuable minerals from brine — lithium, magnesium, potassium
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